To simplify things, we shall assume that all cartridges are exactly the proper over-all length, which is of course not true with any factory ammo. We shall also assume that the chamber throating has been properly done. Also a falsehood in 99.9% of factory barrels.
First off, SAAMI specs are sloppy. Going by field gauges and go and no-go gauges will keep your case from rupturing, which is a good thing, but it isn't much of a path to accuracy or precision. Gauges generally accept .005-.006", I don't. You will see why this is important shortly.
Headspace is not a static thing in the firing of any kind of metallic cartridge firearm for a number of reasons. First off, there are the variable of action strength, design, and metallurgy. Break action guns are the springiest and falling block and interrupted thread artillery style breeches (almost never seen on small arms any more) are the stoutest. Therefore starting with perfect or near perfect headspace in a static sense in break action guns is especially critical. The weaker the action the more critical it is to get things right. Blowback semi-autos, delayed or not, also are sensitive not only in accuracy but in probability of misfire if headspacing is not correct.
When you have chambered a round in your firearm with a proper OAL cartridge and SAAMI acceptable static headspace all is apparently well. What goes un-noticed is what actually happens when you press the trigger and fire the round, as it's not directly observable under normal conditions in most types of firearms. When the hammer drops/striker moves forward and the primer is whacked, you are hammering SHARPLY AND VERY HARD on the primer if all is well. The denting of the primer cup absorbs much, but not all of this energy. You are whacking a tube of thin, soft, brass (varying in those properties somewhat depending on how it was annealed and if it has work hardened or not) and more gives than just the dent in the primer. We assumed proper OAL and chamber but keep in mind for reliability: If the chamber is wrong or the OAL is wrong, or both, you may get a misfire beause the primer strike mostly punted the cartridge forward in the chamber and you got a light primer strike resultant of that.
Break open guns have a great virtue for examining the results of this because as my amigo Mike Bellm of Bellm TCs has said many a time, "You CAN DIRECTLY not only SEE what happens, BUT you can also measure the results." He and I have discussed this many a time regarding accuracy and misfires, He is lucky enough to be working with BPI/CVA/Bergara Barrels on product designs and manufacturing methods and recently was over in Spain working with the Bergara Barrel Factory. In a recent email from Mike, he mentioned:
This today from the head tech at BPI/CVA/Bergara that I work with regularly and who took me to the Bergara plant in Spain the first of last month:
"I don't remember if I mentioned it to you or not but I dropped some loaded .35 Whelen rounds in a barrel and measured from the breech to the ctg base.
Average about .005". This was very consistent through this partial box. I
then dropped in a few misfired rounds that had been hit by the firing pin.
The average measurement went from .005" to .014"! Proof enough for me to
believe that the blow of the firing pin is crushing the shoulder."
..... and I have to add, all the more reason for YOU to be able to take the measurements and find these things for yourself, then make your own corrections as necessary.
That is a total collapse of .009" at the shoulder!
Rather interesting, is that not? Belts on belted magnums provide some insurance against such behavior, provided the belt is properly placed on the cartridge and the chamber is properly cut for the belt, which is not always true. I've gotten A-Square brass where the belt was misplaced significantly. I'm naming them directly here because if you Google their brass prices for safari rifle cartridge brass alone, not cartridges, you can see why it was vexing when they refused to talk to me about possibly replacing it with dimensionally correct brass. Didn't answer the phone messages or emails. Belts .008-.011 short of appropriate forward bearing surface are not acceptable and are of no use but scrap/example of shoddy product. I know this is a Christian page but some things aren't very forgivable if you wish to remain in business. Anyway, if the belt is wrong or the chamber isn't cut properly for the belt, your headspace will be variable dynamically even with a belted magnum designed to prevent case movement and assure proper headpsace because it will be headspacing via projectile on the chamber throat/barrel leade and/or case mouth and/or shoulder. Rimmed cartridge movement is primarily determined by the strength of the rim, provided the chamber and OAL are correct and the counterbore for the rim is correct.
So, you see why .001-.002' of headspace is a good idea for consistent shooting now? Dynamically, your acceptable static headpace very well may not be acceptable.
You can test your own firearms by loading empty cartridges with deactivated primers to correct OAL and "firing them". Then you'll know how much variation there is in the brass you are using/whether or not there are chamber issues. Then fix what needs to be fixed, if you find much variation. You'll make misfires very unlikely and gain accuracy.
Remember, mi amigos, all firearms may be interesting, but only accurate firearms are particularly interesting for anything but hanging on the wall and making loud noises.
Happy Shooting.