Showing posts with label sporterizing the Lee Enfield Mk. III. Show all posts
Showing posts with label sporterizing the Lee Enfield Mk. III. Show all posts

Saturday, September 8, 2012

Sporterizing the Lee Enfield -- Part Something or Other: Metal & Wood




"Chop, chop," said the Suburban Bushwacker, "Get on with the first one." By which he meant, "get a move on, LSP, and sort out a Lee Enfield sporter." All too soon I was the proud owner of a No. 4 Mk. 1 and a No. 1 Mk. III, both sporterized at some point in their past. The Lees were multiplying like rabbits and my task was to re-sporter them as a porch project; custom rifles on a budget, as it were. Here's an update on the project with a little background.

fill that grain!
I started on the III, because it was more of a mess and I wanted the practice before tackling the No. 4, I also wanted one of the rifles to approximate to a Speed and the III's the right platform for that. After an awful lot of patient sanding, the metal was polished to 1000+ grit and the original butt stripped of gunk then refinished with Minwax Antique Oil (boiled linseed oil based -- I think). A new walnut forend arrived in July from Boyd's and was rasped down to size and sanded to 1000 grit. I was pleased to find that the inletting fitted the metal pretty well but dismayed to see so much open grain, which potentially means hours and hours of frustrating applications of sandpaper and finish. But I needn't have worried, the grain filled fairly quickly; the method I used was simple enough:

stamping like fury
Apply finish per instructions on the can, when cured apply finish to small area of the wood, sand along the grain until a slurry of finish and sawdust appears, then gently wipe the mix, I used paper towel for this, diagonally across the grain. When the wood's covered, let the stock cure for 24 hours, then sand along the grain, being careful not to go too deeply. Reapply finish and repeat the process using higher grades of grit, I started with 600 and moved up to 1000, until the grain's filled and the wood's as polished as you want.

super blue on -- what a nasty mess
So there we have it, butt, forend and barreled receiver, all polished and gleaming like a Guardsman's boot by the end of August. What next? Refinsh the metal of course, and I was going to teach myself to rust blue, which produces a great looking, durable finish, but ran out of patience and bought a bottle of Birchwood Casey Super Blue while browsing in an Academy Sports after a hospital visit in Waco.

nice
Birchwood Casey's instructions tell you to: degrease the metal, rinse with cold water and dry, then apply the bluing solution with a cotton ball or a sponge. Let dry for 30 seconds, rinse with cold water, dry, then polish lightly with fine steel wool. Repeat the process until you get the finish you want, then saturate the metal with gun oil and let it cure overnight. 

old warhorse
I did that and was pleased at the result, which wasn't that difficult to achieve but word to the wise; degrease the metal really thoroughly and don't touch it with bare skin during the process. Also, the metal darkens with every application of solution and during the time it cures. Worth bearing in mind if you want a lighter blue.

bolt back
Next step? Get a magazine, a drop-in mount for optics and possibly glass bed the Knox Form and forend tip, but first I'll see how it shoots. Iron sights, checkering, and forend cap can come when budget permits.

forestock needs a buff...
Shoot the Lee,

LSP



Monday, June 25, 2012

Sporterizing the Lee Enfield -- Update

Mk. III 

I'm re-sporterizing several Lee Enfields, a No. 4 Mk. 1 and a III, to go along with an original, 'mil-spec' No. 4. I see three gun Enfield shoots on the horizon. But why go to all the effort of fixing up these old guns.

No. 4 Mk. 1 Sporter


Well, there's that old Lee Enfield magic, which every Lee enthusiast knows only too well. Also, I figured that for the price of a Walmart synth stock 30-06 I could have several custom, accurate, rifles with some history. But there's another reason. The project's a challenge, issued by my pal and yours, the Suburban Bushwacker. SBW got right down to it, "If anyone should be required, by law, to have a sporterized Lee Enfield, it's you, LSP."

Sand, Sand, Sand


I couldn't let that pass and the rest's history. Two Enfields later I'm about half way through the first. Metal's polished, military butt's rubbed and a new forestock's ordered (Boyds, walnut). Next step is inletting the barreled receiver, rust bluing the metal (I can do it "on porch" and want to learn the skill), re-crown muzzle, get new iron sights + optic mount and.. shoot the thing. I'm aiming for a classic, Lee Speed, type of thing. safari rifle on a budget.

WWI Carbine Mod


But what about the #4? I'm tempted towards a short barrel, WWI style carbine mod. It'd be easy to recreate and serve as a useful brush gun. Ten shots of hog-slaying ultra power, or whatever.

So. Next step in the project's finishing off the III.

Stay tuned and shoot straight.

LSP


Friday, April 20, 2012

Sporterizing the Lee Enfield - Porch Project Pt. VII

In bits
After a lot of sanding, I managed to finish the old walnut butt stock of the Mk. III. I used the "wet sanding method", in which a fine slurry of thinned oil/lacquer (Minwax Antique Oil in this case) and wood dust is produced by sanding with the grain then wiped gently across the grain. This fills the 'pores' in the wood. The stock is then left to cure for 24 hours or more and... you do it all over again. I found these instructions helpful.

Are we there yet...
There were times when I wondered, apocalyptically, if the grain would ever fill up; a recalcitrant bit of timber. But it did in the end and I polished the thing to 2000 grit, giving it a satin luster. 

That'll do
A lot of work, but I wanted the practice before ordering a new semi-inlet stock set and you never know, it might be good to keep the original military butt. Next step? Bluing the metal; I'm inclined towards a rust blue. More on that later.

Shoot straight,

LSP


Wednesday, April 4, 2012

Sporterizing the Lee Enfield - Porch Project Pt. VI


I've been told, by a notable outdoor blogger, that the recent spate of tornadoes were caused by my "boss" being angry at me for running off to the range instead of focusing on the Lee porch project. Rather than risk the wrath of God and his messenger, I applied grit to metal.

The bolt looked nasty, covered in chipped black paint and generally dinged about, but that was soon fixed by steady application of 150 - 600 grit, followed by burgers on the grill and some company around the rarely used dining table.

clamp 'n vise
Bolt seen to, it was back to the barreled receiver. The barrel had been polished to 400 grit and had to advance to 600 in order to achieve a uniform finish with the receiver and newly shiny bolt. Wouldn't want the thing to appear two-tone, for goodness sake.

shine
So I rigged up a small vise and clamp arrangement on the porch and got to work, which wasn't easy because half the congregation took the opportunity to swing by and visit. But I like that; far better than skulking away in an office pretending to be an "administrator". No danger of that when you're polishing gunmetal -- on the porch. You'd be surprised at how much pastoral work gets done that way instead of gazing numbly at a monitor. You can pray, too.


In a fit of enthusiasm, read the book, I decided to bite the proverbial bullet and polish the whole business to 1000 grit. I thought it looked good, shining like a light saber in the sun. 

Next step? Refinish the trigger guard, attach new front and rear sights (tempted by a 2 leaf express) and blue. In the meanwhile, order some wood and finish the nearly done butt stock.

God bless,

LSP